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Battery Connection Copper Busbar – Superior Electrical Performance, Durable, Easy Installation, Customizable

Battery Connection Copper Busbar – Superior Electrical Performance, Durable, Easy Installation, Customizable

상세 정보
제품 이름:
신에너지 배터리 연결 구리 버스바
재료:
T2 구리 / C1100 / 무산소 구리 / 맞춤형
표면 처리:
주석 도금 / 니켈 도금 / 은도금 / 절연 코팅
두께:
1mm – 10mm / 맞춤형
너비:
그림에 따르면/맞춤형
길이:
표준 또는 사용자 정의
적용:
EV 배터리 팩, 에너지 저장 시스템, 배전
샘플 가용성:
요청시 제공됩니다
제품 설명

Battery Connection Copper Busbar – Superior Electrical Performance, Durable, Easy Installation, Customizable

Product Description:

The New Energy Battery Connection Copper Busbar is designed for high-efficiency power transmission in electric vehicles, energy storage systems, and lithium battery packs. Manufactured from high-purity copper (≥99.9% conductivity), it ensures excellent electrical performance, low resistance, and stable current flow, reducing energy loss and improving overall system efficiency.

To enhance durability and corrosion resistance, the busbar can be treated with tin, nickel, or silver plating, or coated with insulation materials for safe and reliable use in high-voltage environments. Precision machining and smooth surface finishing ensure easy installation and perfect fit with battery modules or terminals.

The busbar is available in rigid copper bars or flexible laminated structures, making it suitable for both fixed and vibration-prone applications such as EV battery packs. With customizable length, width, thickness, hole position, bending angle, and insulation coating, it fully meets various design requirements in new energy industries.

Ideal for electric vehicles (EV/HEV), energy storage systems (ESS), charging stations, UPS equipment, and photovoltaic energy systems, this copper busbar ensures long-term performance and safety under high current and high-temperature operating conditions.

Battery Connection Copper Busbar – Superior Electrical Performance, Durable, Easy Installation, Customizable 0

Features:

  • High Electrical Conductivity
    Made from ≥99.9% pure copper for low resistance and high current transmission.

  • Excellent Heat & Corrosion Resistance
    Optional tin, nickel, or silver plating enhances oxidation resistance and extends service life.

  • Stable and Safe Performance
    Supports high current loads with minimal voltage drop; suitable for electric vehicle and energy storage systems.

  • Customizable Design
    Size, thickness, hole position, bending shape, insulation coating, and terminal type can be fully customized.

  • Flexible or Rigid Options
    Available in solid copper bars or laminated flexible busbars to adapt to different installation conditions and vibration environments.

  • Easy Installation & Strong Mechanical Strength
    Smooth surface, accurate dimensions, and high structural rigidity ensure reliable connection and long-term stability.

 

Technical Parameters:

Parameter Specification / Value
Material T2 Copper / C1100 / Oxygen-Free Copper (≥99.9% Cu)
Conductivity ≥ 56 MS/m (≥ 99.9% IACS)
Surface Treatment Tin Plated / Nickel Plated / Silver Plated / Bare Copper
Thickness 1 mm – 10 mm / Custom
Width 5 mm – 100 mm / Custom
Length According to drawing or customized
Current Carrying Capacity Custom based on size (up to 1000A or above)
Electrical Resistance Very low, customized according to design
Busbar Type Rigid Copper Bar / Flexible Laminated Busbar
Insulation Options Heat-shrink Tubing / PVC / Epoxy Coating / Insulated Film
Operating Voltage 12V / 48V / 400V / 800V / Custom
Operating Temperature -40°C to +125°C / Optional high-temperature grade
Bending Capability Straight / Bent / Stamped Forming / Customized
Hole Position & Size CNC Precision Machined, according to customer drawing
Standards Compliance ISO 9001 / IATF16949 / RoHS / REACH
Service Life ≥ 10–15 Years in EV & ESS Applications
 

Applications:

  • Electric Vehicles (EV / HEV / PHEV)
    Battery pack connections, module linking, motor controller connections, and high-voltage distribution systems.

  • Energy Storage Systems (ESS)
    Lithium battery energy storage cabinets, residential/commercial ESS, and container energy storage stations.

  • Battery Packs & Power Modules
    Used in lithium-ion, LFP, solid-state battery systems for safe and stable current transmission.

  • Charging Stations & Power Distribution Units
    High-current connections in DC fast chargers, charging piles, and power conversion units.

  • Photovoltaic and Wind Power Systems
    Solar inverters, combiner boxes, and DC power transmission in renewable energy setups.

  • UPS and Industrial Power Systems
    Uninterruptible power supply systems, telecom base stations, backup power systems, and industrial automation equipment.

 

Customization:

  • Material Options

    • T2 copper / C1100 / Oxygen-free copper

    • Optional tin, nickel, silver plating or bare copper

  • Size & Shape

    • Custom length, width, thickness

    • CNC bending, stamping, curved or flat designs

    • Hole size and position according to drawing

  • Busbar Type

    • Rigid solid copper busbar

    • Flexible laminated (stacked) copper busbar

    • Insulated or non-insulated types

  • Insulation Coating

    • Heat-shrink tubing, PVC, epoxy coating, PET film

    • Custom colors and voltage insulation levels

  • Logo & Packaging

    • Laser marking or engraved logo

    • Custom labels, bags, boxes, or pallets

  • OEM / ODM Service

    • Support for drawing development, prototyping, and mass production

    • Engineering assistance and technical documentation available

 

Support and Services:

  • Technical Support – Provide drawings, installation guidance, and engineering advice.

  • Pre-Sales Service – Material selection, specification confirmation, sample testing support.

  • After-Sales Service – Quality warranty, problem response, replacement for defects.

  • OEM/ODM Service – Custom size, plating, bending shape, insulation, logo, and packaging.

  • Logistics Support – Safe packaging and global delivery by sea, air, or express.

  • Quick Response – Fast quotation and professional support throughout the order process.

 

Packing and Shipping:

  • Packing: PE bag + carton, pallet or custom.

  • Shipping: By sea, air, or express (DHL/UPS/FedEx).

  • Lead Time: Samples 5–10 days, bulk 15–30 days.

  • Protection: Moisture-proof and damage-resistant packaging.

 

FAQ:

Q1: Can you provide samples?
A: Yes, samples are available for testing. Custom samples can also be made.

Q2: What materials are used?
A: Mainly T2/TU1 copper, customized with tin, nickel, silver plating or insulation as needed.

Q3: What is the minimum order quantity (MOQ)?
A: Standard parts: small MOQ accepted. Customized parts: depends on size and design.

Q4: Can you make customized sizes and shapes?
A: Yes, OEM/ODM is supported. We can produce according to drawings or requirements.

Q5: How do you ensure quality?
A: 100% inspection, conductivity test, size tolerance control, and ISO-certified production.

Q6: What are the delivery times?
A: Samples: 5–10 days. Mass production: 15–30 days based on quantity.

상품
제품 세부 사항
Battery Connection Copper Busbar – Superior Electrical Performance, Durable, Easy Installation, Customizable
상세 정보
제품 이름:
신에너지 배터리 연결 구리 버스바
재료:
T2 구리 / C1100 / 무산소 구리 / 맞춤형
표면 처리:
주석 도금 / 니켈 도금 / 은도금 / 절연 코팅
두께:
1mm – 10mm / 맞춤형
너비:
그림에 따르면/맞춤형
길이:
표준 또는 사용자 정의
적용:
EV 배터리 팩, 에너지 저장 시스템, 배전
샘플 가용성:
요청시 제공됩니다
제품 설명

Battery Connection Copper Busbar – Superior Electrical Performance, Durable, Easy Installation, Customizable

Product Description:

The New Energy Battery Connection Copper Busbar is designed for high-efficiency power transmission in electric vehicles, energy storage systems, and lithium battery packs. Manufactured from high-purity copper (≥99.9% conductivity), it ensures excellent electrical performance, low resistance, and stable current flow, reducing energy loss and improving overall system efficiency.

To enhance durability and corrosion resistance, the busbar can be treated with tin, nickel, or silver plating, or coated with insulation materials for safe and reliable use in high-voltage environments. Precision machining and smooth surface finishing ensure easy installation and perfect fit with battery modules or terminals.

The busbar is available in rigid copper bars or flexible laminated structures, making it suitable for both fixed and vibration-prone applications such as EV battery packs. With customizable length, width, thickness, hole position, bending angle, and insulation coating, it fully meets various design requirements in new energy industries.

Ideal for electric vehicles (EV/HEV), energy storage systems (ESS), charging stations, UPS equipment, and photovoltaic energy systems, this copper busbar ensures long-term performance and safety under high current and high-temperature operating conditions.

Battery Connection Copper Busbar – Superior Electrical Performance, Durable, Easy Installation, Customizable 0

Features:

  • High Electrical Conductivity
    Made from ≥99.9% pure copper for low resistance and high current transmission.

  • Excellent Heat & Corrosion Resistance
    Optional tin, nickel, or silver plating enhances oxidation resistance and extends service life.

  • Stable and Safe Performance
    Supports high current loads with minimal voltage drop; suitable for electric vehicle and energy storage systems.

  • Customizable Design
    Size, thickness, hole position, bending shape, insulation coating, and terminal type can be fully customized.

  • Flexible or Rigid Options
    Available in solid copper bars or laminated flexible busbars to adapt to different installation conditions and vibration environments.

  • Easy Installation & Strong Mechanical Strength
    Smooth surface, accurate dimensions, and high structural rigidity ensure reliable connection and long-term stability.

 

Technical Parameters:

Parameter Specification / Value
Material T2 Copper / C1100 / Oxygen-Free Copper (≥99.9% Cu)
Conductivity ≥ 56 MS/m (≥ 99.9% IACS)
Surface Treatment Tin Plated / Nickel Plated / Silver Plated / Bare Copper
Thickness 1 mm – 10 mm / Custom
Width 5 mm – 100 mm / Custom
Length According to drawing or customized
Current Carrying Capacity Custom based on size (up to 1000A or above)
Electrical Resistance Very low, customized according to design
Busbar Type Rigid Copper Bar / Flexible Laminated Busbar
Insulation Options Heat-shrink Tubing / PVC / Epoxy Coating / Insulated Film
Operating Voltage 12V / 48V / 400V / 800V / Custom
Operating Temperature -40°C to +125°C / Optional high-temperature grade
Bending Capability Straight / Bent / Stamped Forming / Customized
Hole Position & Size CNC Precision Machined, according to customer drawing
Standards Compliance ISO 9001 / IATF16949 / RoHS / REACH
Service Life ≥ 10–15 Years in EV & ESS Applications
 

Applications:

  • Electric Vehicles (EV / HEV / PHEV)
    Battery pack connections, module linking, motor controller connections, and high-voltage distribution systems.

  • Energy Storage Systems (ESS)
    Lithium battery energy storage cabinets, residential/commercial ESS, and container energy storage stations.

  • Battery Packs & Power Modules
    Used in lithium-ion, LFP, solid-state battery systems for safe and stable current transmission.

  • Charging Stations & Power Distribution Units
    High-current connections in DC fast chargers, charging piles, and power conversion units.

  • Photovoltaic and Wind Power Systems
    Solar inverters, combiner boxes, and DC power transmission in renewable energy setups.

  • UPS and Industrial Power Systems
    Uninterruptible power supply systems, telecom base stations, backup power systems, and industrial automation equipment.

 

Customization:

  • Material Options

    • T2 copper / C1100 / Oxygen-free copper

    • Optional tin, nickel, silver plating or bare copper

  • Size & Shape

    • Custom length, width, thickness

    • CNC bending, stamping, curved or flat designs

    • Hole size and position according to drawing

  • Busbar Type

    • Rigid solid copper busbar

    • Flexible laminated (stacked) copper busbar

    • Insulated or non-insulated types

  • Insulation Coating

    • Heat-shrink tubing, PVC, epoxy coating, PET film

    • Custom colors and voltage insulation levels

  • Logo & Packaging

    • Laser marking or engraved logo

    • Custom labels, bags, boxes, or pallets

  • OEM / ODM Service

    • Support for drawing development, prototyping, and mass production

    • Engineering assistance and technical documentation available

 

Support and Services:

  • Technical Support – Provide drawings, installation guidance, and engineering advice.

  • Pre-Sales Service – Material selection, specification confirmation, sample testing support.

  • After-Sales Service – Quality warranty, problem response, replacement for defects.

  • OEM/ODM Service – Custom size, plating, bending shape, insulation, logo, and packaging.

  • Logistics Support – Safe packaging and global delivery by sea, air, or express.

  • Quick Response – Fast quotation and professional support throughout the order process.

 

Packing and Shipping:

  • Packing: PE bag + carton, pallet or custom.

  • Shipping: By sea, air, or express (DHL/UPS/FedEx).

  • Lead Time: Samples 5–10 days, bulk 15–30 days.

  • Protection: Moisture-proof and damage-resistant packaging.

 

FAQ:

Q1: Can you provide samples?
A: Yes, samples are available for testing. Custom samples can also be made.

Q2: What materials are used?
A: Mainly T2/TU1 copper, customized with tin, nickel, silver plating or insulation as needed.

Q3: What is the minimum order quantity (MOQ)?
A: Standard parts: small MOQ accepted. Customized parts: depends on size and design.

Q4: Can you make customized sizes and shapes?
A: Yes, OEM/ODM is supported. We can produce according to drawings or requirements.

Q5: How do you ensure quality?
A: 100% inspection, conductivity test, size tolerance control, and ISO-certified production.

Q6: What are the delivery times?
A: Samples: 5–10 days. Mass production: 15–30 days based on quantity.

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